| Thermal Silicon Oxide Thickness Calculator |
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B.E. Deal and A.S. Grove have studied the kinetics in detail 1965 (Journal of Applied Physics, Volume 36, number 12, 3770)
The assumption is, that molecular O2 and H2O diffuses through the oxide layer.
First step is transport of the oxidizing gas from the bulk to the outer surface where it reacts or it is adsorbed. F1= h(C*-C0)
h is the gas phase transport coefficient
The flux of the oxident across the oxide layer is assumed to be given by Fick’s law, F2=Deff(dC/dx).
Finally the flux corresponding to the oxidation reaction is expressed by the first-order relation The solution of the differential equation is x0=A/2 [(1+ (t+tau)/(A˛/4B))1/2 –1] where
A =2 Deff (1/k + 1/h) tau is a time constant added to the equation to take into account the oxide that preexists on the silicon surface before the oxidation process starts, e.g native oxide. It is interesting to examine two limiting forms of the equation: 1: t >>A˛/4B and also t > tau x˛0=Bt. This reflects the well known parabolic oxidation law. 2: t << A˛/4B x0 = B/A (t+tau) Thus the relationship reduces to a linear law.
The rate constant B contains the Diffusion coefficient Deff. Deff = D0 exp(-Ed/kT) The Temperature dependence of B yields an Arrhenius activation energy which is called Ed, the activiation energy of diffusion of O2 or H2O through the oxide. This activation energy is about 0,7 eV for wet oxidation and 1,24 eV for dry oxidation. Temperature dependence for the linear region (<100nm). B/A ≈ exp (-Ea/kT) The linear grown law is considered to be associated with the reaction at the oxide-silicon interface. Assuming that the temperature dependence of the rate constant B/A can be described with an Arrhenius equation an activation energy Ea can be defined. Experimental data show a value for Ea around 2 keV. It is interesting to compare this value with energy required to break the Si-Si bond, i.e 1,83 eV. This bond breaking must be one of the fundamental processes in the oxidation reaction and may the rate determining step for oxidation. Inaccuracy of Deal-Grove model in the region below 30nm: It appears that the initial ixidation rate in dry oxygen is very much faster than it is predicted by the model. Massoud et.al. propose an existance of a surface layer in Si substrate which contains additional oxidation sites. This effect enhances the oxidation rate in the region below 30nm. Further effects on Oxidation Kinetics:
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Oxidation parameter |
Effect on oxidation kinetics |
Reference |
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Wafer orientation |
The oxidation rate of (111) planes is greater than that of (100); possible explanation is that there is a lower concentration of Si bonds exposed on the (100) surface. |
Ligenza J R 1961 Phys.Chem. 65 2011 |
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Pressure of the oxidising gas |
High pressure oxidation can be carried out at much lower temperatures than atmospheric processes. The equilibrium bulk concentration of the oxidizing species in the oxide layer increases, this effect is proportional to the partial pressure This effect is a reason for thickness uniformity variation from run to run caused by atmospheric pressure fluctuations. Absolute pressure control of furnaces may be necessary. |
Razouk R R, Lie L N, Deal B E 1981 J.Electrochem. Soc. 128 2214 |
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Effect of HCl on oxidation rate |
HCl additions to O2 slightly increase the dry oxidation rate and improve the gettering of metallic impurities by removing them from the surface as volatile chlorides and to neutralize alkali ions at the interface which causes mobile ionic charges |
Katz L E 1983 VLSI Technology p 131 |
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Impurities in the oxidising gas |
Small concentrations of H20 in O2 may increase the dry oxidation rate |
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Dopants in the silicon substrate |
B solves in the growing oxide nad weakes the SiO2 network. Consequently the Diffusion is enhanced P segregates to the oxide/silicon interface and increases the rate of the interface reaction |
Deal B E, Sklar M 1965 J. Elektrochem. Soc. 112 430 |
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Thermal Oxidation of Silicon [back]
SiO2 layers are very important in the production of Silicon based integrated circuits.
They are used for Isolation layers as masks for etching processes, as sacrificial oxide layers for implantation.etc.
Still the most common way to produce them are the Oxidation processes in furnaces.
The oxidising atmosphere is oxygen or water and the temperature varies between 800 and 1100 degress C.
The standard pressure used is the atmospheric pressure.
Oxidation of silicon wafers is devided into:
- Dry oxidation processes:
Si (s) + O2 (g) → SiO2(s)
- Wet oxidation processes:
Si(s) +H2O (g) → SiO2 (s)
The volume change during oxidation is relatively large. SiO2 has an open network structure.
An 1µm thick oxide layer beeing formed consumes 0,44µm of silicon .
This is the reason for the „bird beaks“ in the LOCOS process (link) .
The growth rate of the furnace oxidation is process is relatively slow, e.g. 60nm/hour at 1000 C for a dry oxidation process.
Therefore an accurate thickness control is possible and the unifomities over an silicon wafer are excellent.
Since the parameters of the oxidation are well known, exact control of the oxidation is possible and nowadays Gatoxide thicknesses of some nm with good uniformities are achieveable.
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